FISA L+ L 4000 S+R+P 1600 + RB05 SP, Tray Cleaning line for 100 Trays a day, YoM2021
₹10,000,000.00
FISA L+ L 4000 S+R+P 1600 + RB05 SP
Article number:
DV10088
Manufacturer:
FISA
Manufacturer number:
L+ L 4000 S+R+P 1600 + RB05 SP
YoM:
2021
Condition:
New
Location
Deutschland
Availability:
ab sofort
Choose Quantity
Product Details
FISA Ultraschall GmbH Tray cleaning system for 100 trays per day, L+ L 4000 S+R+P 1600 + RB05 SP
Structure
The structure is made of stainless steel and the lower part is covered by removable panels,
Access to all service areas of the machine is ensured by removable panels or doors.
All machine modules and conveyors are equipped with adjustable feet so that the machine can be leveled even on uneven floors.
can also be leveled on uneven floors
Tanks
Tanks made of stainless steel AISI 316L - V4A
TIG-welded AISI 304 stainless steel tank structure.
All parts in contact with the fluid in AISI 316L stainless steel.
Lower machine structure with removable plates
The elements connected to the tank such as transducers, heating elements, vertical agitators, etc. are located inside the machine, while the functional components such as valves, pumps, filters, etc. are located outside the machine in the technical zone.
Heating
The heating elements are attached to the outer wall of the tanks with screws and can be easily removed for maintenance.
The heating system is equipped with a safety thermostat to prevent overheating.
Insulation
All tanks with heating are insulated against heat loss.
The insulation material is designed so that no moisture is adsorbed.
Modules:
The machine consists of 5 modules.
This standardization makes it easy to integrate the machine with other modules and adapt the machine configuration to future production requirements.
The machine is defined in such a way that it can be expanded in the future by adding individual modules.
Modular design of the machine:
LOADING with optical sensors for automatic detection of the holding bars on the trolley
Position no. 0 - (C) Loading position with trolley - 8 compartments
Loading position for trolley with manual door
Safety system for monitoring the loading area. When the doors are open to perform the positioning of the trolley, the robot is stopped. The operator places a trolley in the loading position and closes the door. The machine detects the presence of the trolley, starts the program and picks up the individual bars with the tray.
As soon as the trolley is empty, the operator can remove the trolley and insert a new one. The empty trolley can be placed in the unloading positions.
MODULE -A
Position No. 1 - (L) US cleaning tank with detergent, dosing pump and circulation pump, as well as a tapping point for checking the chemistry
The tank is TIG-welded from AISI 316L stainless steel. The welds are located outside the corners to ensure heavy-duty use and a long service life. A sloping tank bottom towards the outlet ensures complete emptying.
Magnetostrictive ultrasonic transducer 20 kHz
12x magnetostrictive ultrasonic generator 1400W
16,800 watts total output
33,600 watts total peak power
Power setting from 0% to 100% on the generator
The ultrasonic transducers are mounted on a standard FB 430 flange, which is located
on the tank with counter flange and PTFE seal. The transducers are mounted on the right-hand side of the tank.
Immersed heating elements with automatic temperature control, with digital display and
display and four alarms visible on the control panel.
Stainless steel intake collar mounted around the tank and connected to an exhaust fan.
connected to an exhaust fan.
Stainless steel level switch to protect US and/or heating elements.
One-sided weir as preparation for skimming system with external buffer tank
buffer tank (see options) Skimming ramp
Pump for circulating the chemicals in the bath after filling for mixing and
during use of the bath. With probe extraction valve
Water inlet with automatic brass valve
Water outlet with manual drain valve
Basket holder
2 small automatic covers that are controlled manually or via the machine control unit
One fixed cover in the center
Overflow in the tank
Insonorization of the tank
Dosing valve with flow meter for adding pure chemicals to the bath (liquid)
Two chain conveyors transport the trays from the left starting point to
the right ultrasonic area during the cleaning process
MODULE -B
Position no. 2 - (L) US cleaning tank with rinsing agent, dosing pump and circulation pump, as well as a tapping point for checking the chemicals
Tank made of stainless steel AISI 316L TIG-welded.
The welds are located outside the corners to ensure heavy-duty use and a long service life.
Sloping tank bottom towards the outlet for complete emptying
Magnetostrictive ultrasonic transducer 20 kHz
12x magnetostrictive ultrasonic generator 1400W
16,800 watts total output
33,600 watts total peak power
Power setting from 0% to 100% on the generator
Ultrasonic transducer mounted on standard flange FB 550
on the tank with a counter flange and PTFE seal
Transducer mounted on the right side of the tank
Immersed heating elements automatic temperature control, with digital display and four alarms visible on the control panel.
Stainless steel suction collar mounted around the tank and connected to an exhaust fan.
Pump for circulating the chemicals in the bath after filling for mixing and while the bath is in use.
With probe extraction valve
Water inlet with automatic brass valve
Water outlet with manual drain valve
Basket holder
2 small automatic covers that are controlled manually or via the machine control unit
One fixed cover in the center
Overflow in the tank
Insonorization of the tank
Dosing valve with flow meter for adding pure chemicals to the bath (liquid)
Two chain conveyors transport the trays during the cleaning process from the left to the right ultrasonic area during the cleaning process.
The position of the transducers is shifted in relation to the first tank.
MODULE -C
Position no. 3 - (S) Tank with spray station
Water spray station, use the water from the lower tank and get the refill from the following tank.
This process removes the acidic contamination from the trays.
The basket is moved up and down the water ramps by the robot.
The spraying time and robot movements are programmable and can be optimized for each program. The water flow is controlled by the MCU. A pump pumps the used water into the first or second cleaning tank to compensate for the lost water.
MODULE -D
Position no. 4 - (R) Sink with city water
Tank made of stainless steel AISI 316L TIG-welded for heavy duty and long service life.
Sloping tank bottom to the outlet for complete emptying.
Low ramp for liquid feed into the tank
Low ramp for compressed air in the tank
Water and compressed air inlet with automatic brass valve
Water outlet with manual drain valve
Basket holder
Vertical movement of the basket by the robot based on the current cleaning program.
cleaning program. Vertical torque and speed programmable.
MODULE -E
Position no. 5 - (P) Rinsing/drying tank with DI water and air knife
Tank made of AISI 316L stainless steel, TIG-welded for heavy-duty use and long service life.
Sloping tank bottom towards the outlet for complete emptying.
Weir on one side to optimize surface skimming.
Low water inlet in the tank
Water inlet with automatic stainless steel valve
Water outlet with manual drain valve
Basket holder
Automatic lid
Flow meter with manual adjustment valve
Heating of the DI water by heating elements
Stainless steel pump for pumping the water into the DI circuit, 3.5 bar.
Manually adjustable flow rate up to 800 l/h.
Lifting of the basket at low speed and fully programmable by the
robot to minimize water residue on the surface of the part.
Conductivity measurement by means of a conductivity meter integrated in the control cabinet
Control cabinet with display and alarm levels
UNLOADING
Position no. 6 - (S) Unloading position with trolley - 8 compartments
Unloading position for trolleys with manual door
Safety system for monitoring the loading area. The system must offer the possibility of positioning the trolley and stopping the robot when the doors are open.
The operator places an empty trolley in each unloading position and closes the door. The machine recognizes the presence of the trolley and once the trolley is full, the operator can remove the trolley and insert a new empty trolley.
Housing:
Housing of the working area. Removable grid panels wit complete visibility on the process
and the working area.
Automation:
The automation and transport of the basket is done with one double Robot Type RB05
TWIN (Loading capacity 100kg) with Lift-Out Function.
The Robot can execute a virtually unlimited number of programs and has an integrated free
programmable Lift-Out Function with unlimited speed profiles. It is possible to set different speeds from 1 mm/sec up to 50 mm/sec with linear Interpolation.
The vertical movement can be divided into different zones and it is possible to assign a
specific speed for each zone. The Robot can, depending on the cleaning program, skip one
or more tanks.
MCU Machine Controller Unit:
The whole line is manageable by the FISA MCU control panel which is connected via FISA
bus system to the FISA PLC system and the I/O cards.
Main characteristics of the MCU panel are:
• user friendly interface and touch-screen technology (display 15" to 21" depending on
number of positions)
• possibility to select and adjust all process parameters
• management and set up of all alarms with low and high pre-alarm and alarm levels
• display of all process parameters and alarm history with the possibility to manage the
process depending on alarm acknowledgement
• nr of basket counting
• process start and stop with a programmable weekly calendar
Installation dimensions:
Length: approx. 13.500 mm (including 1 loading + 1 unloading positions for Trolleys with 8 Trays each)
Width: approx. 3.750 mm (Machine) + Piping area 600mm + Technical Zone 800mm
Connections Customer Side
Hot Tape water 70 °C Max 3bar (Pressure regulator at customer's care)
Hot DI Water 65°C Max 3bar (Pressure regulator at customer's care)
Compressed Air 6 Bar
Energy 160kW
In order to guarantee a good operation of the machine it is recommended to install adequateWater filters to avoid particles and pollution
Options:
E1
FISA TS Tracking System
Fisa TS allows the traceability of each basket processed into the cleaning line. Through this software is possible to link a Pdf data report to each basket with the details of all the process steps carried out on it.
On the report is showed:
• User identification
• Data and time of the basket loading/unloading to check how was treated the part inside the machine
• Process code and description for each basket
• Relevant info of the basket (production number, order number, etc.)
• List of the alarms triggered during the process
• List of the parameters recorded during the process
Note: the max duration of the process is of 24h, above it is not possible to generate a report
All the data are managed by a Microsoft SQL Database and they are available usually for 30-60 days and are immediately available for further analysis and report generation.
E3
PUMPE for mixing the of the bath with a valve to take a
probe of the Liquid (for both Cleaning tanks)
With stainless steel tube and Flexible hose.
Accesories:
2 trolleys with 8 handrails
Documentation
Note on condition:
The system is unused and professionally packed in transport packaging.
Structure
The structure is made of stainless steel and the lower part is covered by removable panels,
Access to all service areas of the machine is ensured by removable panels or doors.
All machine modules and conveyors are equipped with adjustable feet so that the machine can be leveled even on uneven floors.
can also be leveled on uneven floors
Tanks
Tanks made of stainless steel AISI 316L - V4A
TIG-welded AISI 304 stainless steel tank structure.
All parts in contact with the fluid in AISI 316L stainless steel.
Lower machine structure with removable plates
The elements connected to the tank such as transducers, heating elements, vertical agitators, etc. are located inside the machine, while the functional components such as valves, pumps, filters, etc. are located outside the machine in the technical zone.
Heating
The heating elements are attached to the outer wall of the tanks with screws and can be easily removed for maintenance.
The heating system is equipped with a safety thermostat to prevent overheating.
Insulation
All tanks with heating are insulated against heat loss.
The insulation material is designed so that no moisture is adsorbed.
Modules:
The machine consists of 5 modules.
This standardization makes it easy to integrate the machine with other modules and adapt the machine configuration to future production requirements.
The machine is defined in such a way that it can be expanded in the future by adding individual modules.
Modular design of the machine:
LOADING with optical sensors for automatic detection of the holding bars on the trolley
Position no. 0 - (C) Loading position with trolley - 8 compartments
Loading position for trolley with manual door
Safety system for monitoring the loading area. When the doors are open to perform the positioning of the trolley, the robot is stopped. The operator places a trolley in the loading position and closes the door. The machine detects the presence of the trolley, starts the program and picks up the individual bars with the tray.
As soon as the trolley is empty, the operator can remove the trolley and insert a new one. The empty trolley can be placed in the unloading positions.
MODULE -A
Position No. 1 - (L) US cleaning tank with detergent, dosing pump and circulation pump, as well as a tapping point for checking the chemistry
The tank is TIG-welded from AISI 316L stainless steel. The welds are located outside the corners to ensure heavy-duty use and a long service life. A sloping tank bottom towards the outlet ensures complete emptying.
Magnetostrictive ultrasonic transducer 20 kHz
12x magnetostrictive ultrasonic generator 1400W
16,800 watts total output
33,600 watts total peak power
Power setting from 0% to 100% on the generator
The ultrasonic transducers are mounted on a standard FB 430 flange, which is located
on the tank with counter flange and PTFE seal. The transducers are mounted on the right-hand side of the tank.
Immersed heating elements with automatic temperature control, with digital display and
display and four alarms visible on the control panel.
Stainless steel intake collar mounted around the tank and connected to an exhaust fan.
connected to an exhaust fan.
Stainless steel level switch to protect US and/or heating elements.
One-sided weir as preparation for skimming system with external buffer tank
buffer tank (see options) Skimming ramp
Pump for circulating the chemicals in the bath after filling for mixing and
during use of the bath. With probe extraction valve
Water inlet with automatic brass valve
Water outlet with manual drain valve
Basket holder
2 small automatic covers that are controlled manually or via the machine control unit
One fixed cover in the center
Overflow in the tank
Insonorization of the tank
Dosing valve with flow meter for adding pure chemicals to the bath (liquid)
Two chain conveyors transport the trays from the left starting point to
the right ultrasonic area during the cleaning process
MODULE -B
Position no. 2 - (L) US cleaning tank with rinsing agent, dosing pump and circulation pump, as well as a tapping point for checking the chemicals
Tank made of stainless steel AISI 316L TIG-welded.
The welds are located outside the corners to ensure heavy-duty use and a long service life.
Sloping tank bottom towards the outlet for complete emptying
Magnetostrictive ultrasonic transducer 20 kHz
12x magnetostrictive ultrasonic generator 1400W
16,800 watts total output
33,600 watts total peak power
Power setting from 0% to 100% on the generator
Ultrasonic transducer mounted on standard flange FB 550
on the tank with a counter flange and PTFE seal
Transducer mounted on the right side of the tank
Immersed heating elements automatic temperature control, with digital display and four alarms visible on the control panel.
Stainless steel suction collar mounted around the tank and connected to an exhaust fan.
Pump for circulating the chemicals in the bath after filling for mixing and while the bath is in use.
With probe extraction valve
Water inlet with automatic brass valve
Water outlet with manual drain valve
Basket holder
2 small automatic covers that are controlled manually or via the machine control unit
One fixed cover in the center
Overflow in the tank
Insonorization of the tank
Dosing valve with flow meter for adding pure chemicals to the bath (liquid)
Two chain conveyors transport the trays during the cleaning process from the left to the right ultrasonic area during the cleaning process.
The position of the transducers is shifted in relation to the first tank.
MODULE -C
Position no. 3 - (S) Tank with spray station
Water spray station, use the water from the lower tank and get the refill from the following tank.
This process removes the acidic contamination from the trays.
The basket is moved up and down the water ramps by the robot.
The spraying time and robot movements are programmable and can be optimized for each program. The water flow is controlled by the MCU. A pump pumps the used water into the first or second cleaning tank to compensate for the lost water.
MODULE -D
Position no. 4 - (R) Sink with city water
Tank made of stainless steel AISI 316L TIG-welded for heavy duty and long service life.
Sloping tank bottom to the outlet for complete emptying.
Low ramp for liquid feed into the tank
Low ramp for compressed air in the tank
Water and compressed air inlet with automatic brass valve
Water outlet with manual drain valve
Basket holder
Vertical movement of the basket by the robot based on the current cleaning program.
cleaning program. Vertical torque and speed programmable.
MODULE -E
Position no. 5 - (P) Rinsing/drying tank with DI water and air knife
Tank made of AISI 316L stainless steel, TIG-welded for heavy-duty use and long service life.
Sloping tank bottom towards the outlet for complete emptying.
Weir on one side to optimize surface skimming.
Low water inlet in the tank
Water inlet with automatic stainless steel valve
Water outlet with manual drain valve
Basket holder
Automatic lid
Flow meter with manual adjustment valve
Heating of the DI water by heating elements
Stainless steel pump for pumping the water into the DI circuit, 3.5 bar.
Manually adjustable flow rate up to 800 l/h.
Lifting of the basket at low speed and fully programmable by the
robot to minimize water residue on the surface of the part.
Conductivity measurement by means of a conductivity meter integrated in the control cabinet
Control cabinet with display and alarm levels
UNLOADING
Position no. 6 - (S) Unloading position with trolley - 8 compartments
Unloading position for trolleys with manual door
Safety system for monitoring the loading area. The system must offer the possibility of positioning the trolley and stopping the robot when the doors are open.
The operator places an empty trolley in each unloading position and closes the door. The machine recognizes the presence of the trolley and once the trolley is full, the operator can remove the trolley and insert a new empty trolley.
Housing:
Housing of the working area. Removable grid panels wit complete visibility on the process
and the working area.
Automation:
The automation and transport of the basket is done with one double Robot Type RB05
TWIN (Loading capacity 100kg) with Lift-Out Function.
The Robot can execute a virtually unlimited number of programs and has an integrated free
programmable Lift-Out Function with unlimited speed profiles. It is possible to set different speeds from 1 mm/sec up to 50 mm/sec with linear Interpolation.
The vertical movement can be divided into different zones and it is possible to assign a
specific speed for each zone. The Robot can, depending on the cleaning program, skip one
or more tanks.
MCU Machine Controller Unit:
The whole line is manageable by the FISA MCU control panel which is connected via FISA
bus system to the FISA PLC system and the I/O cards.
Main characteristics of the MCU panel are:
• user friendly interface and touch-screen technology (display 15" to 21" depending on
number of positions)
• possibility to select and adjust all process parameters
• management and set up of all alarms with low and high pre-alarm and alarm levels
• display of all process parameters and alarm history with the possibility to manage the
process depending on alarm acknowledgement
• nr of basket counting
• process start and stop with a programmable weekly calendar
Installation dimensions:
Length: approx. 13.500 mm (including 1 loading + 1 unloading positions for Trolleys with 8 Trays each)
Width: approx. 3.750 mm (Machine) + Piping area 600mm + Technical Zone 800mm
Connections Customer Side
Hot Tape water 70 °C Max 3bar (Pressure regulator at customer's care)
Hot DI Water 65°C Max 3bar (Pressure regulator at customer's care)
Compressed Air 6 Bar
Energy 160kW
In order to guarantee a good operation of the machine it is recommended to install adequateWater filters to avoid particles and pollution
Options:
E1
FISA TS Tracking System
Fisa TS allows the traceability of each basket processed into the cleaning line. Through this software is possible to link a Pdf data report to each basket with the details of all the process steps carried out on it.
On the report is showed:
• User identification
• Data and time of the basket loading/unloading to check how was treated the part inside the machine
• Process code and description for each basket
• Relevant info of the basket (production number, order number, etc.)
• List of the alarms triggered during the process
• List of the parameters recorded during the process
Note: the max duration of the process is of 24h, above it is not possible to generate a report
All the data are managed by a Microsoft SQL Database and they are available usually for 30-60 days and are immediately available for further analysis and report generation.
E3
PUMPE for mixing the of the bath with a valve to take a
probe of the Liquid (for both Cleaning tanks)
With stainless steel tube and Flexible hose.
Accesories:
2 trolleys with 8 handrails
Documentation
Note on condition:
The system is unused and professionally packed in transport packaging.
